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At JK Carbon, quality assurance is the cornerstone of our carbon brick manufacturing process. We leave no stone unturned in ensuring that every carbon brick that leaves our facility meets and exceeds the highest industry standards. Our quality assurance practices include:
Stringent Testing: Each carbon brick undergoes rigorous testing to ensure structural integrity, durability, and consistent performance under varying conditions.
Materials Excellence: We source the finest raw materials to create carbon bricks that stand the test of time. Our commitment to quality begins with the selection of premium inputs.
Precision Manufacturing: Our advanced production processes are designed for precision. From formulation to shaping, our methods adhere to strict quality control guidelines.
Continuous Monitoring: Our quality assurance doesn't end at production. We monitor every phase of the manufacturing process to identify and rectify any deviations promptly.
Industry Standards: Our carbon bricks adhere to industry-specific standards and regulations, guaranteeing that they meet or exceed the requirements of your projects.
Customer Satisfaction: assurance is incomplete without customer satisfaction. We ensure that the carbon bricks you receive perform as promised, providing the reliability you expect.
Ongoing Improvement: We believe in learning from every experience. Our quality assurance approach involves continuous improvement, implementing feedback to enhance our products.
At JK Carbon, our commitment to quality assurance reflects our dedication to delivering carbon bricks that inspire trust, performance, and lasting value. Your projects deserve nothing less than the best, and that's what we promise to deliver.
The thermal conductivity is much higher than that of clay bricks, especially graphite bricks. But its effects can be beneficial or harmful. A large heat loss is a negative effect, but it is advantageous to easily generate slag in the lower part.
When the lower part of the blast furnace is built with carbon bricks, cooling water can be used instead of cooling water, and only air is used for natural cooling. Even some smaller hearths of blast furnaces do not need cooling at all. But generally, the cooling water tank is still used.
Because sometimes the quality of carbon bricks is not good, the hearth is easily destroyed. If there is no cooling water tank, iron slag leakage accidents will occur, and it is not very troublesome to install the cooling water tank. Therefore, the cooling water tank is still used when using carbon bricks.
Very high refractoriness. Does not melt or soften. Only when the temperature is very high, there will be volatilization (>3000℃). However, this temperature cannot be reached in a blast furnace.
The expansion coefficient is small. This is one of the characteristics of carbon bricks, and other refractory materials are far inferior to it. Rapid cooling at high temperatures will not produce cracks, which is a very desirable property for certain parts that are easily damaged due to cracks (such as furnace bottom). Therefore, the furnace bottom bricklaying is mostly made of carbon bricks.